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Cross-Laminated Timber (CLT) in Construction
6 minute read
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Tim Forestell
February 22, 2024

Cross-Laminated Timber in Construction

As the construction industry seeks sustainable alternatives to traditional materials, cross-laminated timber (CLT) is a standout product. CLT is a preferred material for many contractors, offering a blend of structural integrity, environmental sustainability, and design flexibility. From its manufacturing process to its applications in modern construction, CLT has its advantages in construction.

What Is Cross-Laminated Timber (CLT)?

CLT is a pre-fabricated, engineered wooded panel of at least three lumber layers. They are made by stacking layers of wood perpendicular to each other and then glued together. This creates a crosswise arrangement that enhances the structural integrity of the panel.

This provides increased strength and stability that is comparable to traditional construction materials like steel and concrete. These layering techniques increase CLT's load-bearing capabilities, making it suitable for a variety of construction applications.

The Making of CLT

The manufacturing process of CLT involves key steps including lumber selection, drying, lamination, pressing, curing, cutting and shaping, and finishing.

  1. Wood Selection: The process begins with the careful selection of lumber. The choice of wood species can vary based on factors such as strength requirements, aesthetics, and local availability. Softwood species like spruce, pine, or fir are commonly used.

  2. Drying: The lumber is then dried to achieve the desired moisture content. Proper drying is crucial to enhance the strength and stability of the final CLT panels.

  3. Lamination: The boards are arranged in layers, with each layer oriented perpendicular to the adjacent ones. These layers are then glued together under pressure, creating a solid panel. The adhesive used is typically a strong, moisture-resistant glue.

  4. Pressing: The glued layers are placed in a hydraulic press, where they are subjected to pressure to ensure proper bonding. This compression process results in a panel with enhanced structural integrity.

  5. Curing: The glued and pressed panels undergo a curing process, allowing the adhesive to set and the panel to achieve its final strength.

  6. Cutting and Shaping: Once cured, the CLT panels are cut to the desired sizes using precision machinery. Openings for windows, doors, and other architectural features can be incorporated during this stage.

  7. Surface Finishing: CLT panels may undergo surface finishing processes, such as sanding, to achieve a smooth and even surface. Additional treatments may be applied for fire resistance or other protective coatings.

One notable environmental advantage of CLT production is the use of less-utilized species and smaller trees that may not be suitable for other construction purposes. This promotes sustainable forestry practices and enhances the overall eco-friendliness of CLT as a building material.

Applications of CLT

CLT's versatility has led to its widespread adoption in various construction projects, ranging from residential buildings to large-scale commercial structures. Its use is not limited to specific architectural styles, allowing for diverse applications in modern construction.

In residential construction, CLT is used for building entire structures, including walls, floors, and roofs. The structural integrity and design flexibility of the product makes it particularly suitable for creating modern, open-plan living spaces.

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In commercial construction, CLT's large panel sizes and load-bearing capabilities make it ideal for constructing office buildings, schools, and other structures. The aesthetic appeal of exposed wood surfaces also contributes to the growing use of CLT in interior design elements.

The material's natural insulation properties and sustainable attributes align well with the growing emphasis on environmentally responsible building practices. As CLT continues to evolve and gain popularity, its applications in construction are expected to expand, driving innovation in the field.

Assessing CLT's Performance: Durability and Safety

As cross-laminated timber gains relevance in construction, it's essential to address common concerns and misconceptions. Primarily regarding its performance, durability, and safety.

These concerns often revolve around issues such as fire resistance, susceptibility to rot and mold, and overall durability. By examining these aspects, we can get a better understanding of CLT's suitability for various applications.

Fire Resistance of CLT

One common question surrounding CLT is its performance in the event of a fire. Contrary to some misconceptions, CLT has inherent fire-resistant properties that make it a safe and reliable building material.

For example, when exposed to fire, the outer layer of CLT panels chars, forming a protective layer that insulates the inner layers and slows down the spread of flames. This charring effect enhances CLT's fire resistance and allows structures to meet fire safety standards.

The thickness of the panels also contributes to their fire resistance. Thicker panels can withstand exposure to fire for a longer duration before the charring reaches a critical point. CLT panels are usually anywhere between three and nine layers.

These properties are crucial for dispelling concerns about fire resistance.

Combating Rot and Mold

Another concern often raised about CLT is its susceptibility to rot and mold, especially in humid or moisture-prone environments. However, with proper design, construction, and maintenance practices, CLT can effectively resist these issues.

In buildings that have adequate ventilation, moisture barriers, and proper detailing, there is a minimal risk for moisture-related damage. Surface treatments can also be applied to the CLT for additional protection.

By addressing these concerns proactively and adopting best practices in design and maintenance, CLT-built structures can maintain their durability and structural integrity over the long term.

CLT vs. Traditional Building Materials

By now, you might be thinking why you would use CLT rather than traditional construction materials like concrete and steel. There are a few factors that may play into a contractor's decision including environmental impact, construction speed, and cost-effectiveness. By understanding how CLT stacks up against these conventional materials, we can appreciate the unique advantages it brings to the construction industry.

Environmental Advantages of CLT

One of the standout features of CLT is its significant environmental advantages. As a wood-based product, CLT stores carbon within its structure, acting as a carbon sink and reducing greenhouse gas emissions. Meanwhile, the manufacturing process often involves using smaller, fast-growing trees, promoting responsible forestry practices.

These environmental benefits position CLT as a preferred choice for green building certifications, aligning with the increasing demand for eco-friendly and sustainable construction materials. By choosing CLT over traditional materials, builders can play a role in fostering a more environmentally conscious and sustainable construction industry.

Construction Speed

CLT offers notable advantages in construction speed. Because they're pre-fabricated and manufactured off-site, it allows for faster assembly on the construction site. This can result in shorter overall project timelines compared to the more time-consuming processes associated with concrete and steel construction.

Cost-Effectiveness

While the upfront costs of CLT might be comparable or slightly higher than traditional materials, the overall cost-effectiveness can be achieved through faster construction, reduced labor requirements, and potential savings on foundation costs due to the material's lighter weight. Additionally, CLT's design flexibility may lead to cost savings in architectural and engineering aspects.

The Pros and Cons of CLT

Drawing insights from industry research and real-world applications, there are a few pros and cons that might factor into any decision regarding using CLT.

Advantages in Construction

CLT boasts several advantages that contribute to its growing popularity in the construction industry. For example, it allows architects and builders to create innovative and visually appealing structures. Also, the speed of assembly is another noteworthy advantage, with CLT's large panels facilitating faster construction times compared to traditional methods.

Potential Drawbacks

Despite its numerous advantages, CLT is not without its challenges. While CLT is gaining popularity, its widespread adoption may be constrained by regional factors, including the availability of manufacturing facilities and expertise.

CTL also has higher initial costs, creating an impact on the upfront investment. Additionally, there is some amount of specialized design expertise, as proper planning and execution are crucial for maximizing the benefits of CLT.

The Future of CLT: Trends and Innovations

As technology and sustainability continue to shape the built world, we can anticipate a few trends and innovations that will further propel the adoption and evolution of CLT.

Technological Advancements

The future of CLT is likely to be intertwined with technological advancements. Ongoing research and development may lead to enhanced manufacturing processes, allowing for even larger and more complex CLT panels.

Innovations in prefabrication techniques and digital design tools may enhance construction processes, making CLT an even more efficient and versatile building material. Additionally, advancements in fire-resistant treatments and coatings may further bolster CLT's safety features, addressing concerns and expanding its application in various building types.

Expanding Applications

As architects and builders become more familiar with the capabilities of CLT, we can expect a diversification of its applications. Beyond traditional uses in residential and commercial construction, CLT may find its way into infrastructure projects, creating opportunities for sustainable and aesthetically pleasing bridges and other structures.

Driving Sustainable Urban Development

The sustainability aspects of CLT align closely with the global focus on environmentally conscious building practices. CLT may play a pivotal role in sustainable urban development. Its ability to absorb carbon, coupled with its renewable nature, makes it a key player in achieving green building certifications and contributing to the construction industry's commitment to reducing its environmental footprint.

Conclusion

As a transformative material in modern construction, CLT presents a sustainable, efficient, and durable alternative to traditional building materials. The layered and bonded composition of CLT not only provides exceptional structural integrity but also contributes to carbon sequestration and reduced environmental impact. As we navigate the changing landscape of construction practices, industry professionals should consider the potential that CLT brings to the table.

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Tim Forestell
Tim Forestell is one of DOZR’s co-founders and CCO. Tim got started in the industry as VP Operations for Forestell Landscaping before founding DOZR with Kevin and Erin. Aside from the amazing team at DOZR, his favourite thing about DOZR are the customers. Working with DOZR renters every day gives him a peek at the evolution of different projects and hearing stories about projects being developed from start to finish.
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