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The Complete Guide to Asphalt Resurfacing
7 minute read
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Tim Forestell
May 2, 2024

The Complete Guide to Asphalt Resurfacing

At some point, all asphalt needs to be replaced. The amount of wear and tear that asphalt surfaces face from both cars and weather adds up. This leads to extensive damage that needs to be fixed. However, it may not need a full replacement. That’s where asphalt resurfacing comes in.

As we dive deeper into asphalt resurfacing, including asphalt driveway resurfacing, we’ll explore its benefits, process, cost considerations, and frequently asked questions to equip you with the knowledge needed to make informed decisions about your pavement maintenance needs. Whether you’re a property owner, manager, or simply interested in understanding the nuances of pavement care, this guide serves as your comprehensive resource for navigating the world of asphalt resurfacing.

What is Asphalt Resurfacing?

Asphalt resurfacing extends beyond mere surface restoration. It plays a vital role in extending the lifespan of pavement infrastructure while simultaneously enhancing safety and visual appeal.

Asphalt resurfacing is a maintenance procedure that replaces worn-out asphalt surfaces, commonly employed for roads, parking lots, asphalt driveways, and other paved areas. Unlike complete pavement reconstruction, which involves removing the existing pavement entirely and laying down a new base layer along with fresh asphalt, resurfacing requires only applying a new layer of asphalt.

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This approach offers several advantages, including cost-effectiveness and reduced disruption to traffic, depending on the type of project. By simply covering the existing asphalt with a new layer, resurfacing can effectively address both minor and major surface imperfections, cracks, and deterioration in asphalt pavements, restoring the pavement’s functionality and appearance.

One of the key distinctions between asphalt resurfacing and complete pavement reconstruction lies in the extent of the work involved and the associated costs. While resurfacing offers a relatively less intrusive and more economical solution for restoring pavement integrity, complete reconstruction only becomes necessary when the underlying base layers are severely compromised or when significant structural defects are present.

Resurfacing is often preferred over simple repairs or patching when the surface damage is widespread or when the existing pavement exhibits signs of aging, such as widespread cracking or surface deterioration. Additionally, resurfacing allows for the preservation of the existing pavement structure and base layers, minimizing the environmental impact associated with complete reconstruction.

Key Benefits of Asphalt Resurfacing

As mentioned, there are several benefits to asphalt resurfacing including safety, aesthetics, and improved lifespan.

Enhances Safety

Asphalt resurfacing presents a host of compelling benefits, making it a popular choice for reviving worn-out pavement surfaces. One of the primary advantages is the enhancement of safety for motorists, pedestrians, and cyclists alike. By addressing surface defects such as cracks, potholes, and unevenness, asphalt resurfacing helps minimize tripping hazards and vehicle damage, thus improving overall road safety. Smoother, more uniform pavement surfaces also contribute to better traction and reduced skid risk, especially during inclement weather conditions, enhancing driving comfort and reducing the likelihood of accidents.

Boosts Aesthetic Appeal

driveway asphalt resurfacing project with contractors and paving equipment
Driveways get resurfaced with a combination of pavers, skid steers, and rollers

Asphalt resurfacing also delivers notable aesthetic improvements, restoring the appearance of paved areas and enhancing curb appeal. The application of a fresh layer of asphalt can dramatically transform the visual appeal of roads, parking lots, and driveways, presenting a clean, uniform surface that enhances the overall aesthetics of the surrounding environment. Crisp pavement markings and vibrant striping further contribute to a polished, professional appearance, creating a positive impression for visitors and stakeholders alike.

Extends Pavement Lifespan

Beyond safety and aesthetics, asphalt resurfacing plays a role in preserving the structural integrity of paved surfaces. This then extends their lifespan and minimizes the need for costly repairs or premature replacement. By addressing surface distress and preventing moisture intrusion, resurfacing helps protect the underlying pavement layers from further deterioration, preserving their strength and stability over time. This proactive approach to maintenance reduces long-term maintenance expenses, ensuring the longevity and functionality of the paved surface for years.

How Often Should Asphalt Be Resurfaced?

Determining the optimal timing for asphalt resurfacing is essential for maintaining pavement integrity and maximizing its lifespan. While the frequency of resurfacing can vary depending on factors such as traffic volume, climate conditions, and pavement quality, there are several key indicators to watch for that signal the need for resurfacing. Driveway resurfacing is a critical maintenance action for homeowners to consider, especially when these signs of wear and deterioration become apparent.

One sign that asphalt may require resurfacing is the presence of extensive cracking, particularly if cracks are widespread and penetrate through the surface layer. Cracks not only detract from the pavement’s appearance but also serve as entry points for water and other harmful substances, leading to accelerated deterioration of the underlying pavement layers. Additionally, the formation of potholes, depressions, or rutting indicates significant pavement distress and may necessitate resurfacing to restore a smooth, level surface and prevent further structural damage.

cracked and damaged asphalt
Cracked and damaged asphalt can be unsafe.

Furthermore, faded or worn pavement markings and striping can compromise traffic safety and efficiency, signaling the need for resurfacing to ensure clear delineation of lanes, crosswalks, and other traffic control devices. Additionally, areas of severe surface deterioration, such as raveling or aggregate loss, may require prompt attention to prevent further degradation and maintain pavement functionality.

Regular inspections and proactive maintenance efforts can help identify the need for resurfacing and prevent minor issues from escalating into more significant and costly repairs. By staying alert and responsive to pavement condition indicators, property owners and managers can effectively manage their asphalt assets and ensure safe, functional, and aesthetically pleasing paved surfaces for years to come.

The Asphalt Resurfacing Process Explained

The driveway resurfacing process is a systematic procedure aimed at rejuvenating worn-out pavement surfaces, ensuring their functionality and longevity. Here’s a step-by-step breakdown of the driveway resurfacing process, from initial assessment to completion:

Initial Damage Assessment

The process begins with a comprehensive assessment of the existing pavement to identify any surface defects, cracks, or deterioration. This step helps determine the extent of work required and allows for proper planning and preparation.

Surface Preparation

Before resurfacing can commence, the pavement surface is cleaned thoroughly to remove dirt, debris, and vegetation. You want to have as little dirt and leaves on the surface as possible to minimize damage and ensure you're not sealing dirt and other debris in the new asphalt driveway or surface. This can be done quickly by power washing the old pavement.

Crack and Damage Repair

Before laying new asphalt during the resurfacing process, it's imperative to address existing cracks and structural issues in the pavement. Crack and damage repair play a pivotal role in ensuring the longevity and performance of the newly applied asphalt overlay.

First and foremost, repairing cracks helps prevent moisture infiltration into the underlying layers of the pavement. Water seeping into cracks can lead to the deterioration of the pavement's base layers, weakening its structural integrity over time. By repairing cracks before resurfacing, property owners can mitigate the risk of further damage and extend the lifespan of the pavement. To repair cracks, it's best to clear them of any debris so that you can fill them fully with fresh asphalt. Again, you can use a power washer to get that debris out of the cracks.

contractors repairing a pothole on a highway
Some resurfacing projects, including potholes, can be done quickly.

Additionally, addressing structural issues such as potholes, depressions, and rutting is essential for achieving a smooth and uniform pavement surface. Potholes and depressions not only detract from the aesthetics of the pavement but also pose safety hazards to vehicles and pedestrians. Repairing these structural defects before laying new asphalt ensures a level surface and improves the overall functionality and safety of the pavement.

Applying the New Asphalt Layer

Once the pavement has been prepared, the next step involves applying a new layer of asphalt over the existing surface. This overlay, typically between 1.5 to 3 inches thick, is applied using specialized paving equipment. The asphalt resurfacing material, also called asphalt millings, is then carefully spread and compacted to achieve the desired thickness and smoothness, ensuring proper adhesion to the existing pavement surface.

Compacting the New Asphalt Surface

After the overlay has been applied, it is compacted using rolling and paving machines like tandem rollers such as rollers to ensure proper compaction and eliminate any air voids. Compaction is critical for achieving a durable, long-lasting pavement surface that can withstand traffic loads and environmental conditions. Multiple passes may be required to achieve the desired level of compaction and smoothness.

Curing and Sealcoating

Once the overlay has been compacted, any necessary finishing touches are applied. This may include installing pavement markings, striping, or other traffic control devices to ensure safe and efficient traffic flow. Additionally, any landscaping or roadside features that were temporarily removed during the resurfacing process may be restored to their original condition.

Finally, the newly resurfaced driveway and surface need time to cure and harden before it can be opened to traffic. Curing times can vary depending on factors such as temperature and humidity but typically range from a few hours to a few days. During this time, traffic may be diverted or restricted to allow for proper curing and to prevent damage to the freshly laid asphalt.


Sealcoating is a protective coating applied to asphalt surfaces after they have been initially installed or resurfaced. While sealcoating is not typically part of the asphalt resurfacing process itself, it is often recommended as a supplementary maintenance measure to prolong the lifespan of the pavement and enhance its durability.

Ideally, sealcoating is applied to asphalt surfaces every few years, depending on factors such as climate conditions, traffic volume, and pavement age. Sealcoating serves as a barrier against harmful elements such as UV rays, water, oil, and gasoline, helping to prevent premature deterioration and extending the life of the asphalt pavement. While it can be applied at any time during the pavement's lifespan, sealcoating is often recommended shortly after the asphalt has fully cured or after resurfacing to maximize its effectiveness.

How Much Does Asphalt Resurfacing Cost?

The cost of asphalt resurfacing can vary widely depending on several factors, including the size and condition of the pavement area, local labor and material costs, and any additional services required. However, to provide a general idea for budgeting purposes, it's helpful to consider some average cost estimates for resurfacing projects.

On average, asphalt resurfacing costs between $3 to $7 per square foot. This cost typically includes labor, materials, equipment rental, and any necessary preparation and cleanup. For example, resurfacing a standard two-car driveway measuring 18 feet wide and 40 feet long (720 square feet) could cost anywhere from $2,160 to $5,040.

Keep in mind that certain factors can impact the overall cost of an asphalt resurfacing project. For instance, if extensive repairs or preparatory work, such as crack sealing or patching, are required before resurfacing can begin, this can add to the total cost. Similarly, factors such as accessibility, site conditions, and the complexity of the project can influence pricing. It's also worth noting that economies of scale may apply to larger resurfacing projects, resulting in lower costs per square foot compared to smaller projects.

Ultimately, the best way to obtain an accurate cost estimate for an asphalt resurfacing project is to consult with local paving contractors or professionals who can assess the specific requirements of the project and provide tailored pricing based on factors such as pavement condition, size, and location. By obtaining multiple quotes and comparing options, property owners can make informed decisions and budget effectively for their resurfacing needs.

Conclusion

In conclusion, asphalt resurfacing offers a cost-effective and efficient solution for rejuvenating worn-out pavement surfaces and extending their lifespan. By overlaying a new layer of asphalt over existing pavement it addresses surface imperfections, improves safety, and enhances the aesthetics of roads, driveways, and parking lots. This process not only provides immediate benefits but also helps preserve the structural integrity of the pavement, reducing the need for costly repairs or premature replacement.

We encourage readers to assess their roads or driveways for signs of wear and deterioration that may indicate the need for resurfacing. Look for cracks, potholes, or surface irregularities that can compromise safety and functionality. Consulting with paving professionals can help assess the condition of the pavement and determine the most appropriate course of action. By investing in asphalt resurfacing, property owners can maintain the value and integrity of their pavement investments, ensuring safe, durable, and aesthetically pleasing surfaces for years to come.

Looking to rent some equipment for your next paving project? Use DOZR to find tandem rollers and other paving equipment rentals like skid steers, compact track loaders, and attachments. If you prefer to talk it out with an equipment expert, call our sales team for advice and equipment recommendations!

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Frequently Asked Questions About Asphalt Resurfacing

Can I put new asphalt over old asphalt?

Yes, new asphalt can be laid over old asphalt, a process known as asphalt overlay or resurfacing. However, certain conditions must be met for successful results. The existing pavement must be structurally sound and adequately prepared, with repairs made to any cracks or surface irregularities. Proper surface drainage is essential to prevent water accumulation. Applying a tack coat or bonding agent enhances adhesion between old and new layers. The thickness of the overlay should be carefully determined to ensure structural integrity. Overall, with proper preparation and attention to detail, overlaying new asphalt can effectively rejuvenate worn-out pavement surfaces and extend their lifespan.

Is it better to resurface or replace the asphalt driveway?

Choosing between resurfacing and complete replacement of an asphalt driveway depends on the extent of damage, cost considerations, desired longevity, and aesthetics. Resurfacing is cost-effective for minor surface issues, improving appearance and functionality. However, a complete replacement may be needed for extensive structural damage, offering long-term durability and a fresh start. Consider consulting a paving contractor for an informed decision tailored to your specific needs and priorities.

Can I resurface my asphalt driveway myself?

For homeowners considering the scope of their pavement issues, DIY asphalt replacement depends on your comfortability with projects like this. It might be an alternative worth exploring, especially when assessing the square footage and extent of repairs needed. However, when doing it yourself, it's important to know and use the right asphalt repair material. This ensures that enough material is available for crack filling and resurfacing, based on the square foot measurement of the driveway and the extent of damage.

What other things do I need to know before resurfacing asphalt?

To make the driveway resurfacing process easier, property owners should consider tips such as checking the weather forecast, following the manufacturer's directions, and wearing appropriate clothing. Choosing the right weather conditions and considering a professional assessment for older driveways can significantly contribute to driveway resurfacing success.

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Tim Forestell
Tim Forestell is one of DOZR’s co-founders and CCO. Tim got started in the industry as VP Operations for Forestell Landscaping before founding DOZR with Kevin and Erin. Aside from the amazing team at DOZR, his favourite thing about DOZR are the customers. Working with DOZR renters every day gives him a peek at the evolution of different projects and hearing stories about projects being developed from start to finish.
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