The Biggest Telehandlers in The World

In the world of heavy machinery, telehandlers are capable of lifting, moving, and placing loads with control and precision. Telehandlers, also known as telescopic handlers, are essential in construction, agriculture, and industrial projects. They are versatile machines that can handle various materials and tasks, making them important on any work site.

While most assume that telehandlers are mid-sized machines, there exists a small number of giants. These telehandlers push the boundaries of lifting capacity, reach, and overall performance to new heights.

This blog shines a light on the characteristics of large telehandlers including their operating weight, lift capacity, maximum reach, and horsepower. We'll showcase some of the largest telehandlers currently available, highlighting their unique features and the innovative engineering that enables their impressive performance. Join us as we highlight the giant telehandlers of the world and explore the capabilities that make them the backbone of heavy lifting and material handling.

Defining the Giants: What Makes a Telehandler "Big"

Several key factors contribute to a telehandler's size including operating weight, lifting capacity, reach, horsepower, and overall dimensions.

Operating Weight: Operating weight is an important spec in determining whether or not a telehandler is considered high-capacity. Signifying the total weight of the entire machine including fuel, cab, operator, and more, a higher operating weight is directly correlated with a machine's lift capacity. The higher the operating weight, the higher the maximum lift capacity.

Lift Capacity: Telehandler capacity represents the maximum weight the machine can safely handle. There are different limits when the forks are fully extended versus fully retracted which can be seen on each model's load chart. However, the biggest telehandlers often boast lift capacities reaching tens of thousands of pounds when fully retracted. This spec is crucial for heavy-duty construction, mining, and warehousing projects where large and dense materials need to be moved.

Maximum Reach: Telehandler reach is determined by the length of its telescopic boom. Bigger telehandlers are designed to extend further vertically and horizontally, allowing them to reach greater heights and distances. This is important in applications where materials need to be lifted or placed at a variety of elevations. This includes high-rise construction projects, shipyards, mines, or when loading and unloading materials from elevated storage areas.

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Horsepower: Another sign that a telehandler is bigger is the horsepower. As power is correlated with lift capacity, it can be assumed that these machines are going to be able to handle heavy-duty projects.

Physical Size: Lastly, the overall size of the telehandler, including its length, width, and height, contributes to its classification as a high-capacity telehandler. Larger telehandlers typically have a wider chassis and frame to support increased lift capacities and extended booms. The physical size also impacts the machine's stability, making it suitable for handling heavy loads at greater heights without compromising safety.

Together, these features and specs affect the size and overall performance of telehandlers.

Top Largest Telehandlers

While we explained the importance of some telehandler specs above, the following list of the largest telehandlers is ranked based on their lift capacity. While many telehandler brands make smaller models, only Manitou, Xtreme, JLG, and Merlo make heavy-duty models. Other specs and features are mentioned as needed.

Manitou MHT 12330

With a lift capacity of 72,753 lbs, the Manitou MHT12330 is the strongest telehandler on the market. Capable of lifting heavy, bulky loads, this machine is used for a wide variety of industrial-scale projects including moving rock and raw materials on quarries, as well as transporting large materials like rails or steel bars for infrastructure projects.

Equipped with easy-to-learn controls and a well-designed cab, the telehandler operator can quickly pick up the machine. The MHT12330 also has best-in-class visibility with a panoramic view from the driver's seat.

Xtreme XR7038-F

The Xtreme XR7038-F telehandler is an award-winning, large-capacity machine. Capable of lifting 70,000 lbs, these machines are often found working in mines, oil rigs, and quarries. The XR7038's design, including a large cross-section boom, gives the operator more reliable strength when handling heavy loads.

Delivering 360-degree visibility, it has one of the best cabs for an operator to feel comfortable in their surroundings. The controls are also extremely intuitive because of the single-arm operation style.

Manitou MHT 11250 ST5

As the second largest Manitou telehandler, the MHT 11250 has a lift capacity of just over 55,000 lbs and a 211 horsepower engine. Together, this provides the machine with enough strength to handle heavy materials across multiple sectors. With 4-wheel drive and different steering modes, the MHT 11250 is capable of operating on all types of terrain. Similar to the MHT 12330, the MHT 11250 has an ergonomic cab with great visibility.

Xtreme XR50100-G

While the 50,000 lbs lift capacity of the Xtreme XR50100-G is certainly impressive, what makes this machine stand out the most is its reach. The XR50100 is capable of extending 100 feet vertically and 75 feet horizontally, which are both current records in the industry. One of the reasons it's capable of this is the 675 horsepower engine, which is the strongest engine on the list as well. Equipped with tracks instead of wheels, it gives the machine a stronger base capable of maintaining balance.

On top of its lift capacity and reach, the XR50100 can also handle any type of terrain. With panoramic visibility and comfortable seating, it's great for operators who require long hours in the machine.

Manitou MHT 10200 ST5

The Manitou MHT 10200 ST5 has a lift capacity of just over 44,000 lbs and can lift to just under 32 feet vertically. With a 211-horsepower engine, this telehandler is equipped to move heavy loads like pipe, concrete blocks, and more. It also is capable of operating on any terrain with its 4-wheel drive.

Like other telehandlers, it can be fitted with a range of attachments including forks, buckets, hooks, chains, and man baskets. Similar to other Manitou models, the cab is ergonomic in its design with great visibility.

Xtreme XR4030-E

With a lift capacity of 40,000 lbs and lift height of 30 feet, the Xtreme XR4030 is ideal for civil industries as well as the oil and gas sectors. The telehandler also has 360-degree visibility from the cab, suspension seating, and additional high-pressure hydraulic filters, this machine is comfortable and capable of heavy lifting.

Manitou 10160 ST5

The Manitou 10150 ST5 telehandler has a lift capacity of 35,274 lbs and a maximum lift height of 31 feet and 6 inches, putting it just slightly smaller than the Manitou 10200. However, the telehandler can still be used for similar tasks, with just a little less power because of the 173 hp engine. It has the same attachment and cab features as other Manitou telehandlers on this list.

Xtreme XR3034-D

With a 30,000 lb capacity, the Xtreme XR3034 is a reasonably-sized telehandler that is great for mid-sized projects. While it doesn't offer the same lift capacity as the XR50100 or XR7038, lifting 15 tons is nothing to scoff at. Similar to other Xtreme telehandlers, the XR3034 has a comfortable cab with panoramic visibility and enhanced safety features to make the operator and jobsite feel protected.

JLG 2733

The one and only JLG model on this list, the JLG 2733 is their highest-capacity telehandler. Capable of lifting 26,600 lbs, this model can eliminate the need for other machines like wheel loaders. With great cab visibility and a single joystick, the machine is also incredibly easy to control. There are also reverse cameras and optional remote boom controls that allow the operator to control the machine from the outside for increased visibility.

Merlo P120.10HM

The Merlo P120.10HM may not be the most common model on the market but it still gets the job done. Lifting to 25,000 lbs, the P120.10 has a side-shift boom, allowing the operator to adjust the boom and not reposition the entire machine. It also has the ASCS safety system which adjusts the speed and performance of the machine based on the attachment and load capacity so that the machine is never at risk of tipping.

Engineering Marvels: Behind the Scenes of Size and Strength

Now that we've covered the 10 largest telehandler models, let's explore what makes these machines so useful to the construction and material handling industries.

Advanced Hydraulics

The hydraulic system in a telehandler utilizes a pump to pressurize hydraulic fluid, typically oil, which is then directed to hydraulic cylinders placed in the machine's boom. These cylinders then convert the pressurized fluid's energy into mechanical force, allowing the telehandler to extend or retract its telescopic boom. That's why hydraulics play a crucial role in determining the lifting capacity of telehandlers as they provide the force required to lift heavy loads.

Telehandlers often feature a variable displacement hydraulic pump, enabling the operator to control the flow of hydraulic fluid. This provides the flexibility to adjust lifting speed and manipulate loads with precision. The hydraulics' responsiveness and precision are critical factors in maximizing the telehandler's lifting capacity while maintaining operational safety and efficiency.

Structural Integrity

The structural integrity of telehandlers is what makes these machines durable and stable when lifting heavy loads. Manufacturers employ high-strength materials such as steel for the main frame, boom, and other critical components to provide the necessary stability and balance.

Stability is a critical aspect of telehandler design because of their ability to lift both vertically and horizontally. This design feature requires that telehandlers have a stable base with a low center of gravity, achieved through proper weight distribution. Many smaller models may come equipped with outriggers or stabilizers that can help provide additional support when lifting heavy loads. This minimizes the risk of tipping or instability during lifting operations.

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5,000 lbs - 15,000 lbs

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Engineering considerations also extend to the design of the telescopic boom. The boom is engineered to handle the forces involved in extending and retracting, providing operators with a reliable tool for lifting various types of loads.

Innovative Controls

Telehandlers often feature simple control systems that contribute to the safety of operations. Joystick controls, for example, provide operators with intuitive and ergonomic means to manipulate the telehandler's movements. This allows operators to smoothly extend, retract, and articulate the telescopic boom with accuracy.

Crab steering is one innovative feature of telehandlers, allowing them to move sideways, similar to a crab, by controlling the speed and direction of each wheel independently. The ability to move laterally is advantageous in tight construction sites or when working in areas with limited access.

Modern control systems also incorporate safety features like load sensing and management. These systems provide real-time feedback to the operator and automatically adjust the machine's stability parameters. This helps prevent overloading and enhances safety during lifting operations. The combination of innovative controls, including features like crab steering, and advanced safety systems makes telehandlers well-suited for a wide range of applications in construction, agriculture, and other industries.

Applications: Where Size Meets Demand

Telehandlers are used across multiple industries because of their unique ability to lift materials both vertically and horizontally. Below we cover more about how they're used in various applications in the trades.

Construction and Infrastructure

Telehandlers are commonly found on construction and infrastructure projects for their material handling abilities. Telehandlers are great for lifting and moving construction materials like steel beams and concrete blocks. They can reach heights and distances that other construction equipment, like skid steers and forklifts, may struggle with.

In roofing projects, telehandlers can precisely place or hold materials, reducing manual effort. Telehandlers also play a vital role in the installation of HVAC systems by hoisting and positioning heavy components to rooftop locations and upper floors. Additionally, they find application in the construction and maintenance of telecommunication towers, aiding in the transportation and positioning of equipment and antennas.

In bridge construction, telehandlers assist in the movement of heavy materials and equipment on uneven and rough terrain. Meanwhile, because of their adaptability, they can be used on landscaping projects or farms for transporting large plants and materials.

Mining and Quarrying

In quarrying and mining telehandlers handle bulky, heavy materials, contributing to the overall productivity of these operations. Their robust design and substantial lifting capacities make them well-suited for tasks such as transporting large quantities of rocks, minerals, and other extracted materials within the quarry or mining site. The telescopic booms also allow operators to reach elevated stockpiles or loading areas and help with the loading and unloading of trucks and haulers.

Telehandlers are also utilized in drilling operations, helping transport and position drilling equipment and supplies. Their versatility is evident in the handling of drilling rods, core samples, and other materials essential to the exploration process. Additionally, the ability to equip telehandlers with specialized attachments, such as buckets or grabs, further enhances their adaptability to specific mining tasks, including material sorting and stockpile management.

Industrial and Manufacturing

In industrial and manufacturing settings, telehandlers help with logistics and various material-handling tasks. Their versatility and lifting capabilities make them commonly used for the movement of raw materials, finished products, and other heavy items within manufacturing facilities.

Telehandlers equipped with specialized attachments, such as forks or buckets, are used to load and unload materials from storage racks, trucks, or conveyor systems. The telescopic boom enables operators to reach into confined spaces or stack materials at different heights, contributing to efficient warehouse management. In manufacturing processes that involve heavy or bulky components, telehandlers aid in the seamless transport of these items between production stages.

Overall, telehandlers contribute significantly to the optimization of material handling and logistics in industrial and manufacturing settings, enhancing productivity, reducing downtime, and improving overall operational efficiency.

The Future of Heavy-Duty Telehandlers

The future of heavy telehandlers is likely to be shaped by a combination of technological advancements, industry demands, and a growing emphasis on sustainability and safety. Here are some speculative trends that could characterize the evolution of telehandler design and technology:

Automation and Smart Controls: The integration of advanced automation and smart control systems may become more prevalent in heavy telehandlers. This could include semi-autonomous operations for repetitive tasks, precision controls, and more remote monitoring capabilities.

Electric Powertrains: With a broader industry shift towards sustainability, electric powertrains may become more popular. Electric models could offer reduced emissions, lower operating costs, and quieter operation. Advancements in battery technology, such as improved energy density and faster charging, could further drive the adoption of electric telehandlers in various industries.

Enhanced Safety Features: Future telehandlers may incorporate even more sophisticated safety features, building on existing technologies like load sensing systems and stability monitoring. Collision avoidance systems, proximity sensors, and real-time data analytics could contribute to preventing accidents and improving overall job site safety.

Telematics and Connectivity: The use of telematics and connected technologies is likely to expand, providing operators and fleet managers with real-time data on machine performance, usage patterns, and maintenance needs. Predictive maintenance could also help optimize machine uptime and reduce the risk of unexpected breakdowns.

Modular Attachments and Versatility: Tlehandlers may see advancements in modular attachment systems, allowing for quick and easy swapping of various tools and equipment. This would enhance the machine's versatility, enabling it to adapt to a broader range of tasks within different industries.

Ergonomics and Operator Comfort: Continued focus on operator comfort and ergonomics is anticipated. Telehandlers may feature more spacious cabs with improved visibility, intuitive control interfaces, and enhanced operator comfort for extended work periods.

While these are all speculative, trends in other industries and equipment types reflect the evolution of telehandler design and technology. As technology continues to advance and industries place greater emphasis on efficiency, sustainability, and safety, heavy telehandlers are likely to evolve to address these demands.

Conclusion

The largest telehandlers in the world, as shown by models from Manitou, Xtreme, JLG, and Merlo, are regarded for their lift capacity and reach, as well as their intricate engineering. Recognized for their power, these machines provide efficiency and productivity for numerous industries, including construction, mining, and agriculture, where the ability to move heavy loads safely and precisely can significantly impact project outcomes.

Looking ahead, the future of telehandlers appears ready for even greater technological advancements. As industries continue to demand more efficiency and versatility, manufacturers will be working to push the boundaries of what's possible in terms of lift capacity, reach, and technological integration.

Are you looking to rent a material handler for your next project? Search DOZR.com for material handling equipment including telehandlers, forklifts, skid steers, and more, or call our team today.